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800KW Spunbond Non Woven Fabric Making Machine Polypropylene

Minimum Order Quantity : 1 set Price : negotiable
Packaging Details : components wood box packaged , machine wrapping with PE film keep cargo safe Delivery Time : For detailed talk
Payment Terms : L/C, T/T Supply Ability : For detailed talk
Place of Origin: Chuzhou China Brand Name: Chuzhou HH non-woven
Certification: CE Model Number: HHM - SS SSS

Detail Information

Cargo Item: Non Woven Fabric Making Machine Automatic Grade: Fully Automatic
Key Selling: Energy Saving ,less Of Labor Force Finished Product: Non Woven Roll
Package: Wooden Box Motor: SiementS AC
Power: 800 - 1400 KW Warranty: One Year
High Light:

Spunbond Non Woven Fabric Making Machine

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800KW Non Woven Fabric Making Machine

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Spunbond non woven cloth making machine

Product Description

Polypropylene Spun Bonded Nonwoven Fabric making Machine Fully Automatic S Ss Sms Non Woven Fabric Machine

 

Spunbonded nonwovens are widely used in construction, agriculture, medicine and health, packaging and covering, disposable articles, clothing, decorative materials, civil engineering and other fields.
advantage
A. Short process flow, high production efficiency,
B. The whole cloth process is automatically controlled from top to bottom. AC frequency conversion technology (more energy-saving) and touch screen control. The technology has the advantages of reasonable structure, space saving, high performance, low production consumption, convenient operation and less operation faults.
C. PLC control, touch screen operation.
characteristic
Dosing metering system
Vacuum suction or blower feeding system. Weight measurement system, accurate. High and low limit automatic alarm.
Rotating beam
Single coat hanger, melt distribution, four coordinate NC manufacturing, manual grinding.
Quenching chamber
Multilayer honey board with holes of different sizes. The quenching air flow is evenly distributed, which is convenient for disassembly and cleaning.
Stretch channel
The inner wall is made of polished stainless steel, and the upper and lower expansion grooves can adjust the groove width at the same time.
Communication channels
The tank body is made of stainless steel. The special forming process and welding process ensure that the whole channel is flat without shape change.
Conveyor
The roller adopts dynamic balance detection to ensure stable operation. The surface of the preloading roll is coated with ceramics to prevent winding. MB system is protected by pneumatic belt.
Meltbloom system
The imported screw blower is used to produce elastic air. Constant pressure, low rotational pressure, high rotational pressure
High efficiency and low power consumption.
electric control system
The whole machine is controlled by PLC, the AC variable frequency motor is the whole synchronous system, and the process parameters and faults can be displayed and alarmed. The whole system runs stably and reliably.
2. Main applications of Spunbonded Nonwovens
Non woven packaging products
Shopping bags, rice packaging, tea bags, clothing packaging, etc.
Non woven sanitary products
Baby and adult diapers: top film, back film, ear film, adhesive tape, falling area;
Women's health: top sheets, wings;
Cleaning wipes: baby care, cosmetics, etc.
Non woven medical products
Surgical cap, surgical mask, disposable clothing, surgical film, surgical film, shoe cover, etc.
Nonwoven technology products
Geotextile: anti-corrosion, filtration, reinforcement, drainage, isolation layer, embankment reinforcement, etc.
Embankment and agricultural structure works: asphalt support, roof insulation board and wall protection board
Automobile, interior trim panel, sound insulation material, heat insulation material, etc.
Non woven furniture products
Bed: pocket springs, mattresses, cushions, sheets, treated bedding
Seats: padded backrest, fender, middle layer, etc
3. Main applications of spunbonded composite nonwovens
Non woven sanitary products
Baby and adult diapers
Non woven medical products
Surgical mask, surgical mask, etc.
Non woven filter products
Gas, air, liquid (benzene, water, blood), etc.
Work protection products
Protective clothing, breathing mask.
4.Application:
The non-woven production line is designed and manufactured according to the individual requirements of customers.
Therefore, they may have a wide range of applications.
 
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Machine Model Reifenhauser Reicofil 3/4,Spunbond lines, spun-melt lins S, SS,SSS, SXS,SXXS,SMMS ,SMS ,SSMMS
Machine Size 18m-60m(L)*10m-31m(W)*10m-12m(H)
Raw Material required

PP(polypropylene),additives

MFI/MFR:25-40g/10min(spunbonding process)

MFI/MFR:800-2000g/10min (Melt-blowning process)

Effective width 1600mm,2400mm,3200mm,4000mm,4800mm customizable width by requirements
Max Speed 150m/mn-550m/min
Transformer&Power consumption

Transformer require:200KVA-3000KVA

Power consumption :500KWH/Ton-1400KWH/Ton

Output per year 1500 Tons - 10000 Tons
Products GSM 8gsm-250 gsm
Applications of products

Industrial:Shopping bags, furniture ,agriculture ,packageing,etc

Medical:Surgical gown /cap /sheet /mask ,etc

Hygiene: Diapers ,sanitary ,napking , etc.

Advanced technology nonwoven fabric making machine

S Model (Packaging , Agricultural Cover )

Working width Fabric Consumption Annual output/Year
1600mm 9-250G/㎡ 130KW 1800T
2400mm 9-250G/㎡ 180KW 2200T
3200mm 9-250G/㎡ 200KW 3300T
4000mm 9-250G/㎡ 300KW 4400T
4800mm 9-250G/㎡ 400KW 5100T

 

SS Model ( Baby Diaper ,Medical Products )

Working width Fabric Consumption Annual output/Year
1600mm 9-120G/㎡ 200KW 3700T
2400mm 9-120G/㎡ 2500KW 5100T
3200mm 9-120G/㎡ 200KW 6600T
4000mm 9-120G/㎡ 300KW 8800T
4800mm 9-120G/㎡ 450KW 10000T

 

 

M Model

Working width Fabric Power input Consumption Annual output/Year
1600mm 15-300G/㎡ ≈600KVA 3000º-3500º/Ton 800T
2400mm 15-300G/㎡ ≈800KVA 3000º-3500º/Ton 1100T
3200mm 15-300G/㎡ ≈1000KVA 3000º-3500º/Ton 1500T

 

SMS Model

Working width Fabric Power input Consumption Annual output/Year
1600mm 9-100G/㎡ ≈800KVA 1300º-1600º/Ton 3200T
2400mm 9-100G/㎡ ≈1250KVA 1300º-1600º/Ton 5100T
3200mm 9-100G/㎡ ≈1600KVA 1300º-1600º/Ton 7000T
4000mm 9-100G/㎡ ≈2000KVA 1300º-1600º/Ton 8700T
4800mm 9-100G/㎡ ≈2250KVA 1300º-1600º/Ton 10500T

 

Width 1600 M
Gsm 9 - 120 gsm
Output per day 8 - 10.5 Ton
Machine Speed ≦ 350 m / min
Transformer ≈ 400 KVA
Power Consumption 650º - 800º / Ton
Machine Size 45 * 15 *12 M

 

 

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Description Of Non-woven Machine

 

B.Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump---->
Monomer suction device--->Spinning box(ENKA/KASEN spinneret)---->
Quenching air chamber---->Stretching device---->Web former---->
Calender---->Winder---->Slitter


C.Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material----> Melting---->
Filtering---->Measuring ---->Spinning---->Cooling---->Stretching---->
Web forming---->Calendering---->Winding----> Cutting---->Final product


D.Parts of Melt blown nonwoven fabric production line:
Main extruder---->Filter---->Metering pump---->Air heating system---->
Melt blown sprayer(ENKA sprayer)---->Web former---->Winder---->Slitter


E.Melt blown process and technical flow chart:
Raw material----> Melting---->Filtering---->Measuring ---->Air heating---->
Spraying---->Web forming---->Winding----> Cutting---->Final product

 

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Main parts of spunbond making machine

 

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Spinning Beam

Model:1600/2400/3200mm; Heating System:Oil/Electricity Heating; Distribution Design: big hanger type; Original:CHINA;

 

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Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

 

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Meltblown die head assembly

maximum temperature: 300.;

Max.output:200kg/h;

Heating zone:8tod;

Perforated length:3,350mm;

HPI:40;

1 Sets L/D=10; Number of holes:5.276;

Capillary diameter:0.3mm;

Capillary length:3,600mm;

 

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Automatic Winding Machine

Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA

 

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Production Line Control Cabinet

Voltage: 380 V/3 Phase; Touch Screen:Siemens; PLC: Siemens; Frequency:Siemens; Indicator: RKC,JAPAN; Original:CHINA;

 

Precisely CNC center hold machining parts beyond customer require.

 

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Exhibition Show with customer

 

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Packaging Details


Main machine parts will be packed with wooden cases.Electrical parts will be packed with plastic and then packed into wooden cases.For the steel structure they will be packed in bulk into containers.

 

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our service :

 

1.Machine Inspection

 

We warmly welcome the customer to come our factory to inspect the production line before delivery . The machines only be delivered when the you accept the quality of the machines and the product.

 

2.Installation and Training

 

Once we finalize the production and delivery,we will assign  about 1-3 professional engineers both in mechanical and electrical parts to the buyer’s factory for installation and samples test . And the engineers will also train some skilled workers for buyer. The seller will explain, operate and analyse in theory on the spot until the customer can operate the equipment himself. The customer can consult with the seller at any moment if they don’t understand.

 

3.After-sale Service

 

If you have difficulties or faults that can not be resolved by themselves during the practical production, we will offer relative technology immediately or assign workers to resolve the problems on the spot.

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