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China PP Spunbond Nonwoven Production Line manufacturer

Spunbond Meltblown Non Woven Fabric Making Machine High Safety

Product Details:
Place of Origin: Chuzhou China
Brand Name: Chuzhou HH non-woven
Certification: CE
Model Number: HHM - SS SSS
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: negotiable
Packaging Details: components wood box packaged , machine wrapping with PE film keep cargo safe
Delivery Time: For detailed talk
Payment Terms: L/C, T/T
Supply Ability: For detailed talk

Detail Information

Name: SSS SMS SMMS Non Woven Fabric Making Machine Ton / Day: 4 -30
Speed: 70 - 550 M /min Material: 38 Crmoaia
Control: Siemes PLC + Touch Screen Method: Spunbond And Meltblown Hot Air Drawing
Advantage: Energy Saving Port: Nanjing Or Shanghai
High Light:

Spunbond Non Woven Fabric Making Machine

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Meltblown Non Woven Fabric Making Machine

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Spunbond non woven making machine

Product Description

SMS SS SSS Spunbond Meltblown Non Woven Fabric Extruder Making Machine

 

 

Product Description

 

The resin chips are fed into the screw extruder, heated, melted, and then extruded from the nozzle. The molten polymer at the die outlet is subjected to high speed. At the same time, cold air is blown from both sides of the mold to cool and solidify the fibers to form ultrafine short fibers. Under the action of air flow, these short fibers gather on the fiber collection device to form a net or core. Melt blown process is a one-step process from thermoplastic resin chip to fiber mesh belt (cloth / core barrel). Therefore, the process is short, the product is in place in one step and the production efficiency is high. Different fiber structures (such as fiber diameter (0.5 ~ 3um), web aperture, etc.) can be obtained by adjusting the combination of melt blown process. Melt blown process is applicable to all kinds of raw materials and processing polypropylene, polyester, nylon and other materials. At present, polypropylene materials account for more than 95%
 
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Machine Model Reifenhauser Reicofil 3/4,Spunbond lines, spun-melt lins S, SS,SSS, SXS,SXXS,SMMS ,SMS ,SSMMS
Machine Size 18m-60m(L)*10m-31m(W)*10m-12m(H)
Raw Material required

PP(polypropylene),additives

MFI/MFR:25-40g/10min(spunbonding process)

MFI/MFR:800-2000g/10min (Melt-blowning process)

Effective width 1600mm,2400mm,3200mm,4000mm,4800mm customizable width by requirements
Max Speed 150m/mn-550m/min
Transformer&Power consumption

Transformer require:200KVA-3000KVA

Power consumption :500KWH/Ton-1400KWH/Ton

Output per year 1500 Tons - 10000 Tons
Products GSM 8gsm-250 gsm
Applications of products

Industrial:Shopping bags, furniture ,agriculture ,packageing,etc

Medical:Surgical gown /cap /sheet /mask ,etc

Hygiene: Diapers ,sanitary ,napking , etc.

Advanced technology nonwoven fabric making machine

S Model (Packaging , Agricultural Cover )

Working width Fabric Consumption Annual output/Year
1600mm 9-250G/㎡ 130KW 1800T
2400mm 9-250G/㎡ 180KW 2200T
3200mm 9-250G/㎡ 200KW 3300T
4000mm 9-250G/㎡ 300KW 4400T
4800mm 9-250G/㎡ 400KW 5100T

 

SS Model ( Baby Diaper ,Medical Products )

Working width Fabric Consumption Annual output/Year
1600mm 9-120G/㎡ 200KW 3700T
2400mm 9-120G/㎡ 2500KW 5100T
3200mm 9-120G/㎡ 200KW 6600T
4000mm 9-120G/㎡ 300KW 8800T
4800mm 9-120G/㎡ 450KW 10000T

 

 

M Model

Working width Fabric Power input Consumption Annual output/Year
1600mm 15-300G/㎡ ≈600KVA 3000º-3500º/Ton 800T
2400mm 15-300G/㎡ ≈800KVA 3000º-3500º/Ton 1100T
3200mm 15-300G/㎡ ≈1000KVA 3000º-3500º/Ton 1500T

 

SMS Model

Working width Fabric Power input Consumption Annual output/Year
1600mm 9-100G/㎡ ≈800KVA 1300º-1600º/Ton 3200T
2400mm 9-100G/㎡ ≈1250KVA 1300º-1600º/Ton 5100T
3200mm 9-100G/㎡ ≈1600KVA 1300º-1600º/Ton 7000T
4000mm 9-100G/㎡ ≈2000KVA 1300º-1600º/Ton 8700T
4800mm 9-100G/㎡ ≈2250KVA 1300º-1600º/Ton 10500T

 

Width 1600 M
Gsm 9 - 120 gsm
Output per day 8 - 10.5 Ton
Machine Speed ≦ 350 m / min
Transformer ≈ 400 KVA
Power Consumption 650º - 800º / Ton
Machine Size 45 * 15 *12 M

 

Technical Advantages

 

1) The whole line is well-structured and easy to operate.
2) The whole line is highly automated.
3) Control elements are of well-know make, high performance and reliable technologies.
4) The whole line are controlled by PLC and operated with touch-screen.

5) The allocation of the main frame and auxiliary equipment can be special designed and adjusted according to customers requirement.

 

Spunbond Meltblown Non Woven Fabric Making Machine High Safety 1

Description Of Non-woven Machine

 

B.Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump---->
Monomer suction device--->Spinning box(ENKA/KASEN spinneret)---->
Quenching air chamber---->Stretching device---->Web former---->
Calender---->Winder---->Slitter


C.Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material----> Melting---->
Filtering---->Measuring ---->Spinning---->Cooling---->Stretching---->
Web forming---->Calendering---->Winding----> Cutting---->Final product


D.Parts of Melt blown nonwoven fabric production line:
Main extruder---->Filter---->Metering pump---->Air heating system---->
Melt blown sprayer(ENKA sprayer)---->Web former---->Winder---->Slitter


E.Melt blown process and technical flow chart:
Raw material----> Melting---->Filtering---->Measuring ---->Air heating---->
Spraying---->Web forming---->Winding----> Cutting---->Final product

 

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Main parts of spunbond making machine

 

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Spinning Beam

Model:1600/2400/3200mm; Heating System:Oil/Electricity Heating; Distribution Design: big hanger type; Original:CHINA;

 

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Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

 

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Meltblown die head assembly

maximum temperature: 300.;

Max.output:200kg/h;

Heating zone:8tod;

Perforated length:3,350mm;

HPI:40;

1 Sets L/D=10; Number of holes:5.276;

Capillary diameter:0.3mm;

Capillary length:3,600mm;

 

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Automatic Winding Machine

Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA

 

Spunbond Meltblown Non Woven Fabric Making Machine High Safety 7

 

Production Line Control Cabinet

Voltage: 380 V/3 Phase; Touch Screen:Siemens; PLC: Siemens; Frequency:Siemens; Indicator: RKC,JAPAN; Original:CHINA;

 

Precisely CNC center hold machining parts beyond customer require.

 

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Exhibition Show with customer

 

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Packaging Details


Main machine parts will be packed with wooden cases.Electrical parts will be packed with plastic and then packed into wooden cases.For the steel structure they will be packed in bulk into containers.

 

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FAQ

 

1. Q:How long will your engineer reach our factory?

A:Within one week after everything ready (machine arrival your factory, non woven material, power source, air compressor etc.Prepared)

2. Q:Does your engineer understand English?

A:Our engineers understand a little English. All our engineers have more than five years machine installation experience.

3. Q:What should we charge for your engineer?

A:You should charge for the cost of our engineer's air tickets, hotel, food, and also their salary 800CNY one day per person.

4. Q:How many days it will take for the intallation?

A: It will take around 45 days, depends on the machine type.

5. Q:How do we solve the machine problem after your engineer leaving?

A:Generally speaking, there will be no problem after finishing installation. In case you have any problem, you can contact our sales at any time. Our engineers will take a solution video according your description.

 

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