1600mm Meltblown Fabric Production Line SXS SXXS SMXS SMXXS

Product Description

low invest Flexible design SXS SXXS SMXS SMXXS Spun Bond Meltblown NonwovenFabric Meltblown Fabric Production line

 

S SINGLE BEAM SPUNBOND NON WOVEN PRODUCTION LINE
SS DOUBLE BEAMS SPUNBOND NON WOVEN PRODUCTION LINE
SSS THREE BEAMS SPUNBOND NON WOVEN PRODUCTION LINE
SMS SPUNBOND AND MELT-BLOWN COMPOSITE NON WOVEN PRODUCTION LINE
SSMS SPUNBOND AND MELT-BLOWN COMPOSITE NON WOVEN PRODUCTION LINE
SMMS SPUNBOND AND MELT-BLOWN COMPOSITE NON WOVEN PRODUCTION LINE
SSMMS SPUNBOND AND MELT-BLOWN COMPOSITE NON WOVEN PRODUCTION LINE

 

 

Non-woven Machinery Application

The SXS SXXS SMXS SMXXS ( X means the position for upgrading by installing S or M beam in the future ) are also popular for many customers .

 

 

QTY of Die	GSM ( g / ㎡ )	Effctive width ( mm )	Output ( t / y )	Max speed (mm)	Embossing pattern
S: 3sets M : 1 set / 2 set	8 - 150	1600	7000	600	Diamond , Sesame
		2400	10000
		3200	13000

 

 

Production line parameters(m)	Weight ( g / m2)	Max speed ( m / min )	Production Capacity ( t / y )
2.4	8 -150	600	10000
3.2			13000
4.2			16500

 

 

 

 

Technical Advantages

1) The whole line is well-structured and easy to operate.
2) The whole line is highly automated.
3) Control elements are of well-know make, high performance and reliable technologies.
4) The whole line are controlled by PLC and operated with touch-screen.
5) The allocation of the main frame and auxiliary equipment can be special designed and adjusted according to customers requirement.

Spinning die-head adopts design optimization of flow models of coat-hanger type, equality distribution of melt, balance pressure
Non-broken or combine fibre no holes no blind angle, and fastly
Color transition. Rolling mill adopts DC motor universal joint transfer,
Roller adopts technology of Ultra Laser Drilling to ensure the same of the temperature,
No Hair-in filling. The equipment adopts cutting on line, automatic low winding technology, in order to serve
Resource, and improve the production efficiency.

 

 

 

Machine Model	Reifenhauser Reicofil 3/4,Spunbond lines, spun-melt lins S, SS,SSS, SXS,SXXS,SMMS ,SMS ,SSMMS
Machine Size	18m-60m(L)*10m-31m(W)*10m-12m(H)
Raw Material required	PP(polypropylene),additives MFI/MFR:25-40g/10min(spunbonding process) MFI/MFR:800-2000g/10min (Melt-blowning process)
Effective width	1600mm,2400mm,3200mm,4000mm,4800mm customizable width by requirements
Max Speed	150m/mn-550m/min
Transformer&Power consumption	Transformer require:200KVA-3000KVA Power consumption :500KWH/Ton-1400KWH/Ton
Output per year	1500 Tons - 10000 Tons
Products GSM	8gsm-250 gsm
Applications of products	Industrial:Shopping bags, furniture ,agriculture ,packageing,etc Medical:Surgical gown /cap /sheet /mask ,etc Hygiene: Diapers ,sanitary ,napking , etc.

 

1 SSMMS SMMS SMS DATA SHEET

 

ssmms data 

 

 

Working width	Fabric	Power input	Consumption	Annual output/Year
1600mm	9-80G/㎡	≈1600KVA	1700º-1900º/Ton	6200T
2400mm	9-80G/㎡	≈2000KVA	1700º-1900º/Ton	8000T
3200mm	9-80G/㎡	≈3000KVA	1700º-1900º/Ton	11000T
4200mm	9-80G/㎡	≈3500KVA	1700º-1900º/Ton	14000T
4800mm	9-80G/㎡	≈4000KVA	1700º-1900º/Ton	16000T

 

smms data

Effective width(mm)	1600	2400	3200	4000	4800
Output(ton/year)	4000T	6200T	5400T	10500T	12700T
GMS Range(g/㎡)	9-100	9-100	9-100	9-100	9-100
Max.speed(m/min)	450	450	450	450	450

 

Product catalog

 

 

2. Process flow

 

 

Parts of spunbonded nonwoven fabric production line:

 

Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter

 

Spunbonded process and technical flow chart:

Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product

 

Parts of Melt blown nonwoven fabric production line:

Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter

 

Melt blown process and technical flow chart:

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product

Additive (recycle edge)
↓
Material → melting and extruding → filtering → metering → spinning → quenching → air-flow drawing → web forming → calendaring → winding and slitting

 

 

 

3 Key component

 

Name:Main Extruder Brand:HHM Original:China Diameter:Φ135mm for 1.6m,Φ170mm for 3.2m,Max speed: 75r/min for 1.6m , 85r/min for 3.2m Motor:90kw for 1.6m , 132kw for 3.2m

 

Name:FilterBrand:HHMOriginal: ChinaType: Hydraulic or Candle filterFilter precision: 45μm~60μmFitration area: 2.5 m2for 1.6m,3.5 m2 for 3.2m

Heat source : heat-transfer oil , circular heating

Name: Spinning Box Orificenumber:11019for1.6m17651for3.2mOrificediameter:Φ0.45mmL/D=4:1Max temperature:300℃

Fuction : for spining the PP flament.

 

Name	Spinning box
Orifice number	1109 for 1.6 m , 17651 for 3.2 m
Orifice diameter	￠0.45mm L/D 4 : 1
Max temperature	300℃
Fuction	For spinning the PP flow

 

 

Draft divice , including up draft and down draft .spinning allows the thread to reach the right thickness through preciss drafting devices.

 

.

SLitter  cutter & Winder machine is used to have made the non woven finished products into the packaging equipment

 

 

4 High - accuracy CNC center keep S SS SMS SSMMS non woven making line beyond customer requriement .

 

 

5 Shipping and packing 

 

Machine Nude packing , wooden case is optional , case packing , ecletric parts carton box or wooden case packaged , other machines nue packaging wrapping with PE film keep cargo safe.

 

 

 

 

 

6 Why choose us?

1. High standard nonwoven machine specification.
2. Free inspection invitation before delivery.
3. your order safe and your money is safe.
4. Free door to door engineering service in 24 month.
5. CE Certification and ISO:9001 management system.