4000mm 380V Non Woven Fabric Production Line , Non Woven Fabric Machinery

Product Description

Hygiene Non-woven Disposable Smms Wrap Nonwoven Hair Net Machine Non Woven Fabric Production Line

 

Introduction to the composition of the meltblown production line

 

 

Product application

 

Material	PP chip	Weight range	10-150 g/m2
Model	HHM-1.6SMMS/HHM-2.4SMMS HHM-3.2SMMS/HHM-4.0SMMS/HHM-4.8SMMS	Fabric usage	Medical applicant,shopping bag , packing Operation suit,face mask, baby diaper.etc

 

• 1. Automatic suction device: 1 set

  2. Polymer extrusion and meltblown spinning system

  (1) Screw extruder

  Model: φ90

  Screw technical parameters:

  Diameter: 90mm

  Material: 38CrMoAlA

  Surface treatment: nitriding polishing

  (2) Filter device

  Drive form: hydraulic

  Structure: plate type double station hydraulic screen changer

  Pressure sensor: input configuration

  (3) Metering pump

  Extrusion output: 50-120 kg/h

  Pressure sensor: both input and output are configured

  Drive power: 4.5KW

  (4) Melt transportation pipeline and insulation

  (5) Combination of melt blown die and spinneret

  Die material: SUS630

  Die size: 1600mm

  Spinneret material: SUS630

  Spinneret opening length: 1700mm

  Spinning hole diameter: ≤0.25mm-0.35mm (customizable)

  Spinning hole length-diameter ratio: 14:1

  3. Receiving network system

  (1) Receiving networked device:

  Line speed: up to 50m/min

  Meltblown receiving adjustment range: 200mm

  Installation form: It can be moved horizontally, which is convenient for installation, debugging and maintenance

  Driving rate: 1.1KW

  (2) Suction net fan:

  Power: 75KW,

  4. Hot air heating system

  (1) Atlas air compressor

  Boost pressure: 0.7MPa

  Power: 120KW~200KW

  (2) Air heater

  Heating power: 220KW-240KW

  Material of tank and pipeline: stainless steel 304

  Insulation form: stainless steel seal outside the insulation layer

  5. Electret system.

  6. Rack platform device:

  Steel structure, easy to disassemble, firm and reliable, including stairs, etc.

  7. Die head heating power: about 70kw

  8. Electrical control box

   

 

4000 SMMS Model

 

Effective Width	4000mm
Weight Range	9 - 100 g / ㎡
Out put daily	30 ton
Machine speed	≦ 450 m / min
Transformer	≈ 2500 KVA
Power Consumption	1700º - 1900 º / Ton
Machine Size	55 *28* 12 M

 

 

Technical Parameters

Model	HHM-1.6 SMMS	HHM-2.4SMMS	HHM-3.2SMMS	HHM-4.0SMMS	HHM-4.8SMMS
Effective width	1.6M	2.4M	3.2M	4.0M	4.8M
Weight range	10-100g/m2	10-100g/m2	10-100g/m2	10-100g/m2	10-100g/m2
Out put per day	7-12Ton	10-18Ton	14-24Ton	17-30Ton	21-36Ton
Machine speed	≦400/min	≦400/min	≦400/min	≦400/min	≦400/min
Transformer capacity	≦1500KVA	≦1600KVA	≦2200KVA	≦25000KVA	≦2630KVA
Power consumption	1400º-2000º/Ton	1400º-2000º/Ton	1400º-2000º/Ton	1400º-2000º/Ton	1400º-2000º/Ton
Machine Size(L*W*H)	45m*18m*12m	45m-22m*12m	45m*25m*12m	45m*28m*12m	45m*31m*12m

 

Model	Effective width	Daily capacity	Speed	Spinning system	GSM Range	Machine dimension Length*Width*Height
HH-1600M	1600MM	2000Kg	70M/Min	Meltblown	15-300	18*10*10 meter
HH-2400M	2400MM	3000Kg				18*11*10 meter
HH-3200M	3200MM	4500Kg				18*13*10 meter
HH-1600S	1600MM	5000Kg	150M/Min	Spunbond (S)	9-250	18*8*12 meter
HH-2400S	2400MM	7000Kg				18*10*12 meter
HH-3200S	3200MM	10000Kg				18*15*12 meter
HH-1600SS	1600MM	9000Kg	350M/Min	Spunbond (SS)	8-150	45*15*12 meter
HH-2400SS	2400MM	13000Kg				45*18*12 meter
HH-3200SS	3200MM	16000Kg				45*20*12 meter
HH-1600SSS	1600MM	12000Kg	550M/Min	Spunbond (SSS)	9-120	50*15*12 meter
HH-2400SSS	2400MM	16000Kg				50*18*12 meter
HH-3200SSS	3200MM	24000Kg				50*20*12 meter

 

 

Parts of spunbonded nonwoven fabric production line:

Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter

Spunbonded process and technical flow chart:

Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product

 

Parts of Melt blown nonwoven fabric production line:

Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter

 

Melt blown process and technical flow chart:

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product

 

Working process

 

Mainly componet

 

 

Aperture (1pc)	90 300 kg / h
The screw L/D of the main extruder	30:1
The screw L/D of the ancillary extruder	15:1

 

 

 

Maximum temperature	300 ℃
Max. Output	200 kg / h
Heating zone	8 tod
Perforated length	3,350 mm
HPI	40
Number of holes	5,276
1 Set L/D	10
Capillary diameter	0.3mm
Capillary length	3,600mm

 

 

Spinning box ,is one of most import parts of the non-woven fabric manufacturing machine. PP material through the spinning box is spun into countless strands of silk .

 

 

Metering pump is used to control the output by calculating the amount of pp material

 

 

 

Suction amchine and color matching machine are mainly used to extract pp material and its dyeing

 

 

Advanced CNC tools

 

 

 

 

Exhibition show

 

 

 

Packing and delievery 

 

 

1. Why choose us?

We are a high-tech enterprise integrating production, processing, sales and after-sales, with a complete and scientific quality management system.We infiltrate each other with unique creative solutions and super technical capabilities, presenting a unique and tailor-made solutions that perfectly suitable for you.

 

2. How can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment;

 

3.What can you buy from us?

Spunbond meltblown fabric making manchine line , S SS SSS SMS SMMS SSMMS ,effective width from 1600mm to 4800 mm and non wove machine parts , more over we also have own fabric factory can supply kinds of fabric ,for detail pls contact us .