NEW DESIGN 1600 2400 3200 4200 S SS SMS SSMMS PP Spunbond Nonwoven production line

Product Description

NEW DESIGN 1600 2400 3200 4200 S SS SMS SSMMS PP Spunbond Nonwoven production line

 

 

 

 

Spunmelt Composite Nonwovens Mainly Applications
Nonwoven Medical Product	Surgical drapes ,Surgeon’s mask ,etc .
Nonwoven Hygiene Product	Baby and adult diapers
Work protection product	Protctive clothing , breathing masks
Nonwoven Filtration product	Protective clothing , breathing masks

 

working process

 

1. PREPARE OF RAW MATERIAL

2. LOADING MATERIAL TO HOPPER/DOSING SYSTEM

3. SCREW EXTRUDER FOR MELTING MATERIAL

4. MELTING FILTERIMPURITY; METERING ACCRODING FINISHED WEIGHT

5. SPUNBOND: SPINNING BOX AND SPINNERET; MELTBLOWN HEAD AND SYSTEM

6. COOLING AND STRETCHING SYSTEM

7. WEB LAPPER& CONVEYOR

8. CALENDER IN HIGH TEMPERATURE AND HIGHSPEED; WINDING& SETTING& SLITTING& CUTTING

9. WAREHOUSE FOR FABRIC STORAG

SMS

Effective Width (mm)	Raw Material	GSM Range (g/sqm)	Max Speed (m/min)	Annual Capacity (Ton / year )	Daily Capacity ( Ton / day )
1600mm	Polypropylene(PP)	9-100g	350	3200T	9T
2400mm				5100T	14T
3200mm				7000T	19T
4000mm				8700T	24T

 

 

SMS/SMMS/SSMS/SSMMS Model(Filtration Material, Baby Diaper ,Medical Products)

Working width	Fabric	Consumption	Annual output/Year
1600mm	15-250G/㎡	400KW	3200T
2400mm	15-250G/㎡	600KW	5100T
3200mm	15-250G/㎡	800KW	7000T
4000mm	15-250G/㎡	1000KW	8700T
4800mm	15-250G/㎡	1200KW	10500T

 

S Model (Packaging , Agricultural Cover )

Working width	Fabric	Consumption	Annual output/Year
1600mm	9-250G/㎡	130KW	1800T
2400mm	9-250G/㎡	180KW	2200T
3200mm	9-250G/㎡	200KW	3300T
4000mm	9-250G/㎡	300KW	4400T
4800mm	9-250G/㎡	400KW	5100T

 

SS Model ( Baby Diaper ,Medical Products )

Working width	Fabric	Consumption	Annual output/Year
1600mm	9-120G/㎡	200KW	3700T
2400mm	9-120G/㎡	2500KW	5100T
3200mm	9-120G/㎡	200KW	6600T
4000mm	9-120G/㎡	300KW	8800T
4800mm	9-120G/㎡	450KW	10000T

 

 

Parts of spunbonded nonwoven fabric production line:

 

Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter

 

Spunbonded process and technical flow chart:

 

Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product

 

Parts of Melt blown nonwoven fabric production line:

 

Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter

 

Melt blown process and technical flow chart:

 

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product

 

 

Main parts of SMS SMMS non woven system .

 

 

The role of spinneret is to transform viscous flow of polymer melt or solution into small section with special section, and solidify through solidified medium, such as air or solidification bath. It is used for the uniform exit of the tow.

 

 

Draft divice , including up draft and down draft .spinning allows the thread to reach the right thickness through preciss drafting devices.

 

 

Raw Material Dosing Machine

Weight system: by weight; Hopper : 4 pcs; Accuracy:0.01%; Feeding Percentage: 1-99%; Original:USA/ITALY;

 

 

 

Meltblown heater

Melting injection cloth heater is an electric heating device installed in a tube insulation container to heat gas and liquid.Melting-blown cloth heater has fast heating speed, good insulation performance and high heating temperature.

 

 

Spinning Beam

Model:1600/2400/3200mm; Heating System:Oil/Electricity Heating; Distribution Design: big hanger type; Original:CHINA;

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

 

 

Automatic Winding Machine

Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA

 

 

Production Line Control Cabinet

Voltage: 380 V/3 Phase; Touch Screen:Siemens; PLC: Siemens; Frequency:Siemens; Indicator: RKC,JAPAN; Original:CHINA;

 

High precisely CNC center hold machining parts beyond customer requirest .

 

 

 

Exhibition show with customer 

 

 

 

Shipping and packing

 

Be Coated with anti-corrosion oil, and covered with plastic film, then packed in wooden box.
 

 

 

FAQ

 

Q1: What's your warranty policy?
A1: The Seller will guarantee the machine for 18 months since the date of shipment (that is leaving from Seller's factory) or the seller will guarantee the machine for 12 months since the date of starting installation and adjustment, whichever comes first.

Q2: What's your minimum order quantity?
A2: Min order quantity: 1 set or by negotiate with each other.

Q3: What package do you use for the product?
A3: Be Coated with anti-corrosion oil, and covered with plastic film, then packed in wooden box.

Q4: Do you have technical instruction if I buy your product?
A4: Please read the user manual carefully for your reference, we have detail instruction on it. If your problems still cannot be solved, welcome to contact us for help.

Q5: What is your overseas service?
A5: We will provide high quality overseas service, our technical staff will be able to provide you with technical support, for you personally to overseas assembly and test equipment.

Q6: Will you conduct training for our staff here?
A6: Yes, we will provide technology support to factory technology, training for the relative person.

Q7: What are your terms of payment?
A7: We accept T/T.

Q8: How does your factory do regarding quality control?
A8: Quality is priority. We always attach great importance to quality controlling from the beginning. And we have CE certificate.

Q9: How does your factory control the quality?
A9: We have the professional QC group inspect the details in each process. After finishing the goods, our QC will inspect piece by piece.

Q10: I am very satisfied after I read your FAQ, how can I start to purchase my order?
A10: Please click the "send" at the bottom of this page or contact our sales on Trade Mange online!


Dear friend:
Welcome you purchase our standard products or send us your OEM and ODM requests. You will be impressed by our superior quality, quick delivery date and attractive price. If any question about non-woven machine, contact me at any time, please!