4000mm 4800mm PP Spunbond Nonwoven Production Line High Speed

Product Description

SMS PP Meltdown smms smmss Fabric Extruder Making Machine PP Spunbond nonwoven production line

 

Product Description

The resin chips are fed into the screw extruder, heated and melted, and then extruded from the extrusion port. The molten polymer at the die outlet is impacted at high speed. At the same time, the cold air blown from both sides of the mold cools and solidifies the fibers to form ultrafine short fibers. Under the action of air flow, these short fibers gather on the fiber collection device to form a net or fiber core. Melt blown process is a step from thermoplastic resin chip to fiber mesh belt (cloth / core tube). Therefore, the process is short, the product is formed in one step and the production efficiency is high. By adjusting the combination of melt blown process, different fiber structures (such as fiber diameter (0.5 ~ 3um), mesh size, etc.) can be obtained. Melt blown process is applicable to a variety of raw materials and processing a variety of materials, such as polypropylene, polyester, nylon, etc. At present, polypropylene materials account for more than 95%

 

 

Technical parameter

 

Model No	Working Width	Fabric GSM	Power Input	Consumption	Annual Output	Embossing pattern
HH-1600SMS	1600mm	15-250	1200KVA	800KW	3500T	Diamond, Oval
HH-2400SMS	2400mm	15-250	1600KVA	1200KW	5000T	Diamond, Oval
HH-3200SMS	3200mm	15-250	2200KVA	1600KW	6500T	Diamond, Oval

 

 

Machine Parts:

 

1.Name: Extrusion Machine

 

Model:φ130/150/170

 

Heating System: electricity heating

 

Drive Motor: Siemens

 

Original:CHINA

 

2.Name: raw material dosing machine

 

Weight system: by weight

 

Hopper : 4 pcs

 

Accuracy:0.01%

 

Feeding Percentage: 1-99%

 

Original:USA/ITALY

 

3.Name: Candle filtration Machine

 

Model: CPF-PT-3.5C

 

Filtration Area: 3.5m2

 

Capacity: 650kgs/h

 

Filtration Chamber: 2 pcs (switch online)

 

Original:CHINA

 

4.Name: Spinning Pump

 

Model:200/250/300CC

 

Capacity:300-450Kg/H

 

Speed:40Rpm/Minute

 

Drive Motor:Siemens

 

Original: CHINA/GERMANY

 

5.Name:Spinning beam

 

Model:1600/2400/3200mm

 

Heating System:Oil/Electricity Heating

 

Distribution Design: big hanger type

 

Original:CHINA

 

6.Name:Spinneret

 

Spinneret width: 256mm

 

Hole size: 0.45mm

 

Hole Qty:12350-24500pcs

 

Material: SUS431

 

Original:CHINA/GERMANY

 

7.Name:upper/down drafting unit

 

Effective Width:1600/2400/3200mm

 

Filament fineness:1.6-2.4 Denier

 

Original:CHINA

 

8.Name: Melt blown spinning beam

 

Model: 1600/2400/3200mm

 

Material: SUS630

 

Spinneret Hole:0.32-0.35mm

 

fabric weight:2-200grams

 

Original:GERMANY/JAPAN

 

9.Name:Embossing calender machine

 

Emboss Pattern: ovel/diamond/sesame/dot

 

Emboss Roll diameter: 450-520mm

 

Linear pressure: 30-125 N/mm

 

Original:CHINA/GERMANY

 

10.Name:Automatic winding machine

 

Effective width:1600/2400/3200 mm

 

Rolling Speed:200-400M/Minute

 

Rolling Diameter:2000 mm

 

Original: CHINA

 

11.Name:Automatic slitting machine

 

Speed:600-800 M/Minute

 

Min. Slitting width:80mm

 

Max. Rolling size:1500mm diameter

 

Auto tensile control:online

 

Auto meter counting:online

 

Original:CHINA

 

12.Name:Production line control cabinet

 

Voltage: 380 V/3 Phase

 

Touch Screen:Siemens

 

PLC: Siemens

 

Frequency:Siemens

 

Indicator: RKC,JAPAN

 

Original:CHINA

 

HHM SMMS DATA SHEET

Model	Effective Width	Weight Range	Output per day	Machine speed	Tranformer	Power consumption	Machine Size
HHM-1.6SMMS	1.6M	9-100G/M2	7-12Ton	≦450m/min	≈1500KVA	1700º-1900º/Ton	55M*20M*12M
HHM-2.4SMMS	2.4M	9-100G/M2	10-18Ton	≦450m/min	≈1600KVA	1700º-1900º/Ton	55M*23M*12M
HHM-3.2SMMS	3.2M	9-100G/M2	14-24Ton	≦450m/min	≈2200KVA	1700º-1900º/Ton	55M*25M*12M
HHM-4.0SMMS	4.0M	9-100G/M2	17-30Ton	≦450m/min	≈2500KVA	1700º-1900º/Ton	55M*28M*12M
HHM-4.8SMMS	4.8M	9-100G/M2	23-36Ton	≦450m/min	≈200+630KVA	1700º-1900º/Ton	55M*31M*12M

 

Process speed	9-550 M/MIN
Model	HHM-PP 1600
Capacity	6-10T / Day (calculation basd on fabric 15 gsm , width at 1600 mm)
Filament Denier	SPunbond :1.5~2.5D Meltblown:1.6~4um
Fabric weight	10~100gsm
Total installed Power(kw)-sms	1299
Actual Power Consumption(KW) SMS	800
Water Consumption(Ton/Day)	0.3
Circulation Water(m3/H)	120
Circulatin water(m3/H)	120
Raw Material	100%polypropylene Granuyle GRade MFI 25-40 For spunbond MFI 800~1600 For Melt Blown
Molecule uniformity Degree(%)	>98%
Melting Point (℃)
ASH	< 0.15-0.25%
Plant Size	35m*18m*12m
Labor Requirement	7 Worker per shift ,2 shifts per 24 hours , totally 14 workers .

 

SMS nonwoven fabric

 

G / ㎡	17	30	60
MD N / 5 cm	≧23	≧40	≧81
CD N / 5 cm	≧11	≧22	≧45
MD Elongatin %	≧30	≧30	≧30
CD Elongatin %	≧30	≧30	≧30
Hydro-static pressure resistance mm H2o	≧110	≧200	≧300

 

SMS Model

Effective Width (mm)	Raw Material	GSM Range (g/sqm)	Max Speed (m/min)	Annual Capacity (Ton / year )	Daily Capacity ( Ton / day )
1600mm	Polypropylene(PP)	9-100g	350	3200T	9T
2400mm				5100T	14T
3200mm				7000T	19T
4000mm				8700T	24T

 

SMMS Model

Working width	Fabric	Power input	Consumption	Annual output/Year
1600mm	9-100G/㎡	≈1500KVA	1700º-1900º/Ton	4000T
2400mm	9-100G/㎡	≈1600KVA	1700º-1900º/Ton	6200T
3200mm	9-100G/㎡	≈2200KVA	1700º-1900º/Ton	8400T
4000mm	9-100G/㎡	≈2500KVA	1700º-1900º/Ton	10500T
4800mm	9-100G/㎡	≈2630KVA	1700º-1900º/Ton	12700T

 

 

Spunmelt Composite Nonwovens Mainly Applications
Nonwoven Medical Product	Surgical drapes ,Surgeon’s mask ,etc .
Nonwoven Hygiene Product	Baby and adult diapers
Work protection product	Protctive clothing , breathing masks
Nonwoven Filtration product	Protective clothing , breathing masks

 

Parts of spunbonded nonwoven fabric production line:

 

Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter

 

Spunbonded process and technical flow chart:

 

Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product

 

Parts of Melt blown nonwoven fabric production line:

 

Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter

 

Melt blown process and technical flow chart:

 

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product

 

 

 

Manin parts of SMS system

 

Maximum temperature	300 ℃
Max. Output	200 kg / h
Heating zone	8 tod
Perforated length	3,350 mm
HPI	40
Number of holes	5,276
1 Set L/D	10
Capillary diameter	0.3mm
Capillary length	3,600mm

 

 

winder & Winder The main function for a large package of cloth cutting according to customer specifications, to meet the customer's length, width, volume weight requirements. machine is used to have made the non woven finished products into the packaging equipment .

 

Two cooling blower for each other pressure gauges, pressure switches, air channel transfer baffles, air oil and water filter separators, cooling fan control cabinet and so on. Two cooling fans share a control cabinet to automatically control the start and stop of the two typhoon machines. The cooling wind can be taken directly from the air or from the outlet of the fan.

 

 

Precisely CNC center make sure machine parts meet customer request .

 

 

 

Exhibition Show

 

 

 

Packing & shipping

 

eletrical parts , small machine parts put in wooden or carton box , eaach box nembered . 

huge machine with PE film wrapping several turns fixed in container keep cargo safe.

 

 

 

 

Our service

 

Pre-sale Service

Employees have a special sense of responsibility and excellent teamwork spirit, so the machine adopts unique and outstanding components, which meet the highest standards of the nonwoven industry.
With the support of modern technology, to provide all customers with the best solution machinery Claim.
7.After-sales Service
Our customer service can answer inquiries.
We only believe that: the best machine with innovative ideas and high-quality after-sales service: "will meet your special requirements."