Hydrophilic non woven cap making machine

Product Details:
Place of Origin: Chuzhou China
Brand Name: Chuzhou HH non-woven
Certification: CE
Model Number: SMS SMMS SSMMS S SS SSS
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: negotiable
Packaging Details: wooden case
Delivery Time: For detailed talk
Supply Ability: For detailed talk

Detail Information

Produce Name: 4000 SS Non Woven Fabric Making Line Advantage: Softness , Hydrophilic ,Eco-friendly ,
Service: Engineer Over Sea Model: HHM 4000 SS
Day Output: 25 Ton Dimension: To Be Defined
Original: China
High Light:

Hydrophilic non woven cap making machine

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non woven cap making machine 4000mm

Product Description

 

environment friendly pp hydrophilic nonwoven fabric for hygiene wet wips adult baby diapers non woven fabric making machine

 

Hydrophilic nonwovens: polypropylene (PP) nonwovens are widely used because of their excellent performance, simple processing method and low price. Especially in recent years, it has been widely used in medical care, clothing, packaging materials, wiping materials, agricultural covering materials, geotextiles, industrial filter materials and other fields, and has the trend of replacing traditional materials. Because PP is a non-polar structure and basically does not contain hydrophilic groups, PP non-woven fabric basically has no water absorption performance. Hydrophilic modification or hydrophilic finishing must be carried out in the production of hydrophilic PP nonwovens. To improve hydrophilic PP nonwovens in the production of hydrophilic nonwovens, generally by improving its surface wettability, there are mainly two methods: physical modification and chemical modification
Chemical modification mainly changes the molecular structure of PP, adds hydrophilic groups to the macromolecular chain, and then changes its moisture absorption, mainly including copolymerization, grafting, crosslinking, chlorination and so on. Physical modification mainly improves the hydrophilic effect by changing the high-order structure of molecules, mainly through blending modification (i.e. before spinning) and surface modification (i.e. after spinning). According to the addition time of modifier, blending modification (pre spinning modification) can be divided into masterbatch method, full granulation method and pre spinning injection method. Common color masterbatch is an important hydrophilic non-woven fabric method produced by non-woven fabric manufacturers. The common hydrophilic additives are first made into jellyfish particles, and then mixed with PP to spin into cloth. Advantages: simple production, no need to add any equipment, suitable for small batch cattle production, and long hydrophilicity. Disadvantages: slow hydrophilic effect and poor processing performance. It is often used for spinning cloth. The cost is high, and the cost is 2 ~ 3 times that of surface modification finishing method. The spinnability is poor and the process needs to be adjusted. For example, a customer wastes 5 tons of cloth from the factories of two parent companies, but does not produce finished products. In the full granulation method, the modifier, PP sheet and additives were mixed evenly, and hydrophilic PP particles were prepared by screw full granulation, and then melted and spun into cloth. Advantages: good processing effect, good lasting effect, and the cloth can be reused. Disadvantages: screw extruder needs additional equipment, high tonnage cost and slow hydrophilic effect. It is only suitable for mass production. Hydrophilic agent, namely hydrophilic polymer, is directly injected into the main screw of non-woven fabric before spinning, and then evenly mixed with PP melt for direct spinning. Advantages: the effect is long-lasting and the cloth can be reused. Disadvantages: uneven mixing often leads to difficult spinning and poor operability. Surface hydrophilic finishing is a simple, effective and low-cost method to produce hydrophilic nonwovens. Most of our non-woven fabric manufacturers mainly use this method. The main process is: on-line spunbonded hot-rolled non-woven fabric - roll coating or water spraying hydrophilic infrared or hot air. Advantages: the non-woven fabric has the advantages of non spinnability, fast hydrophilic effect, high efficiency and low price, which is 1 / 2-1 / 3 of the cost of ordinary masterbatch method. Suitable for mass production; Disadvantages: the post-treatment equipment needs to be purchased separately and is expensive. Poor washing resistance. The washing resistance test showed that the penetration time increased about 2 times after three times of water washing. Can not meet the reuse requirements; Mass production; The advantages and disadvantages of this method determine that it is mainly suitable for disposable products with high requirements for water permeability and hydrophilicity, such as sanitary materials, diapers, sanitary napkins, etc.

 

Hydrophilic non woven cap making machine 0

 

Advantage

 

1) The whole line is well-structured and easy operating
2)Control elements are of well-know made, high performance and reliable technology.
3)The whole line are controlled by PLC and operated with touch-screen.
4)The allocation of the main frame and auxiliary equipment can be specially designed and adjusted according to customer's requirement.

 

HHM 4000 m SS Double beam fabric making line date

 

Width 4000 M
Gsm 9 - 120 gsm
Output per day 15 - 25 Ton
Machine Speed ≦ 350 m / min
Transformer ≈ 1000 KVA
Power Consumption 650º - 800º / Ton
Machine Size 45 * 22 *12 M

 

 

SS Model

 

Working width Fabric Power input Consumption Annual output/Year
1600mm 9-120G/㎡ ≈400KVA 650º-800º/Ton 3700T
2400mm 9-120G/㎡ ≈500KVA 650º-800º/Ton 5100T
3200mm 9-120G/㎡ ≈800KVA 650º-800º/Ton 6600T
4000mm 9-120G/㎡ ≈1000KVA 650º-800º/Ton 8800T
4800mm 9-120G/㎡ ≈1200KVA 650º-800º/Ton 10000T

 

SSS Model

 

Working width Fabric Power input Consumption Annual output/Year
1600mm 9-100G/㎡ ≈630KVA 650º-800º/Ton 5800T
2400mm 9-100G/㎡ ≈1000KVA 650º-800º/Ton 7300T
3200mm 9-100G/㎡ ≈1250KVA 650º-800º/Ton 10000T
4000mm 9-100G/㎡ ≈1500KVA 650º-800º/Ton 12400T
4800mm 9-100G/㎡ ≈1800KVA 650º-800º/Ton 14000T

 

Machine Model Reifenhauser Reicofil 3/4,Spunbond lines, spun-melt lins S, SS,SSS, SXS,SXXS,SMMS ,SMS ,SSMMS
Machine Size 18m-60m(L)*10m-31m(W)*10m-12m(H)
Raw Material required

PP(polypropylene),additives

MFI/MFR:25-40g/10min(spunbonding process)

MFI/MFR:800-2000g/10min (Melt-blowning process)

Effective width 1600mm,2400mm,3200mm,4000mm,4800mm customizable width by requirements
Max Speed 150m/mn-550m/min
Transformer&Power consumption

Transformer require:200KVA-3000KVA

Power consumption :500KWH/Ton-1400KWH/Ton

Output per year 1500 Tons - 10000 Tons
Products GSM 8gsm-250 gsm
Applications of products

Industrial:Shopping bags, furniture ,agriculture ,packageing,etc

Medical:Surgical gown /cap /sheet /mask ,etc

Hygiene: Diapers ,sanitary ,napking , etc.

 

 

Technical Parameters ( Standard Specification) of Our Nonwoven Machine
  Model No. Gram Weight MaxSpeed(m/min) Capacity(T/Days) Equipment Size

 

HH-S (single beam)

1.6m 9-250 150 4-6 18*8*12m
  2.4m     5-7 18*10*12m
  3.2m     8-10 18*15*12m

 

HH-SS (single beam)

1.6m 10-120 350 8-10.5 45*15*12m
  2.4m     10-15 45*18*12m
  3.2m     13-20 45*20*12m

 

HH-SSS (single beam)

1.6m 10-100 550 12-17 50*15*12m
  2.4m     16-21 50*18*12m
  3.2m     24-30 50*20*12m

 

SMMMS Model

Working width Fabric Power input Consumption Annual output/Year
1600mm 9-80G/㎡ ≈1600KVA 1700º-1900º/Ton 6200T
2400mm 9-80G/㎡ ≈2000KVA 1700º-1900º/Ton 8000T
3200mm 9-80G/㎡ ≈3000KVA 1700º-1900º/Ton 11000T
4200mm 9-80G/㎡ ≈3500KVA 1700º-1900º/Ton 14000T
4800mm 9-80G/㎡ ≈4000KVA 1700º-1900º/Ton 16000T

 

1.Description Of Non-woven Machine

 

1) Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump---->Monomer suction device--->Spinning box(ENKA/KASEN spinneret)---->
Quenching air chamber---->Stretching device---->Web former---->Calender---->Winder---->Slitter


2) Spunbonded process and technical flow chart:


Additive(Recycling off-cut fabric)---->Raw material----> Melting---->Filtering---->Measuring ---->Spinning---->Cooling---->Stretching---->
Web forming---->Calendering---->Winding----> Cutting---->Final product

 

 

 

Hydrophilic non woven cap making machine 1

 

Nonwoven fabric roll

 

Hydrophilic non woven cap making machine 2

 

 

 

Precisely CNC machining

 

Hydrophilic non woven cap making machine 3

 

Hydrophilic non woven cap making machine 4

 

 

Hydrophilic non woven cap making machine 5

 

 

Hydrophilic non woven cap making machine 6

 

 

Exhibition show

 

Hydrophilic non woven cap making machine 7

 

 

Hydrophilic non woven cap making machine 8

 

 

Packaging Details

 

Main machine parts will be packed with wooden cases.Electrical parts will be packed with plastic and then packed into wooden cases.For the steel structure they will be packed in bulk into containers.

 

Hydrophilic non woven cap making machine 9

 

Hydrophilic non woven cap making machine 10

 

 

Our Service

 

Pre-sale Service

Employees have a special sense of responsibility and excellent teamwork spirit, so the machine adopts unique and outstanding components, which meet the highest standards of the nonwoven industry.

With the support of modern technology, to provide all customers with the best solution machinery Claim.

 

After-sales Service

Our customer service can answer inquiries.

We only believe that: the best machine with innovative ideas and high-quality after-sales service: "will meet your special requirements."

 

Get in touch with us

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18896602183@163.com