Polypropylene Melt Blown Non Woven Fabric Making Machine 4000mm 4800mm

Product Description

Melt blown filter polypropylene melt-blown Meltblown Nonwoven fabric Machine

 

Technical Advantages

1) The whole line is well-structured and easy to operate.
2) The whole line is highly automated.
3) Control elements are of well-know make, high performance and reliable technologies.
4) The whole line are controlled by PLC and operated with touch-screen.

5) The allocation of the main frame and auxiliary equipment can be special designed and adjusted according to customers requirement.

1.Nonwoven Fabric Usage:
1) Medical and health usage:operation suit,garment,face mask,diaper,sanitary napkin,disposable hygiene product.etc;
2) Home decoration:shopping bag,wall covering fabric,table cloth,bed sheet,bedspread.etc;
3) Lining for clothes or shoes:lining,adhesive interlining,shoe lining.etc;
4) Agricultural usage:Protection cover,nursery cover.etc;

 

2.Best defender against viruses
Stable manufacturing of melt-blown nonwoven fabric plays a key role in effectively managing the pandemic. Both the masks made for medical personnel and for consumer purchase require a once-obscure material called melt-blown fabric. It’s an extremely fine mesh of synthetic polymer fibers that forms the critical inner filtration layer of a mask. Its porous composition enables the effective filtering of gases and liquids, as well as the absorption of potentially harmful airborne substances, allowing the wearer to breath while reducing the inflow of possible infectious particles.

3.Features
Dosing & metering system
Vacuum suction or blower feeding system. Gravimetric metering system with precise accuracy. Automatic alarm for high and low position limit.
Spinning beam
Single coat-hanger melt distribution, manufactured by 4-coordinates CNC, grinding by manual.
Quenching chamber
Several layers multistep honey plates with different size holes. Quenching air distribution is uniform and easier for dismounting and cleaning.
Stretching channel
Inside wall is made of polished stainless steel, top and bottom stretching channels can adjust slot width at the same time.

The melt-injection production line mainly includes the feeder, screw extruder, filter device, metering pump, melt-injection mold head assembly, Roots blower, air heater, receiving device, winding device.Production auxiliary equipment mainly includes forging furnace, ultrasonic cleaning furnace, etc

 

Technical Parameters

 

 

Description

Raw materials	pp polypropylene	Melting point	166℃
Spunbond pp melt index	28-45	Denier of spunbond fiber	1.8-2.5 denier
Meltblown pp melt index	1300-1800	Denier of melt blown fiber	1.6-4 microns

 

Model	HHM-1.6m	HHM-2.4M	HHM-3.2M
Effective Width	1.6 M	2.4 M	3.2 M
Weight Range	18-300 G/㎡	18-300 G/㎡	18-300 G/㎡
Out put day	2-3 Ton	3-4 Ton	4.5-5 Ton
Machine Speed	≦40 m/min	≦40 m/min	≦40 m/min
Power Consumption	3000º-3500º/Ton	3000º-3500º/Ton	3000º-3500º/Ton
Machine Size(L*W*H)	18M*10M*10M	18M*11M*10M	18M*13M*10M

 

PP melt-blown nonwoven cloth machine list:

No. Machine list Qty.

1. screw extruder 1set

2. Mould 1set

3. Spinneret plate 1set

4. Air heater 1set

5. Gas tank 1set

6. Air compressor 1set

7. Frozen type compressed air drying machine 1set

8. Web Former machine 1set

9. Slitting Machine 1set

10. Winder 1set

 

Name:Main Extruder
Brand:HHM
Original:China
Diameter:Φ135mm for 1.6m,Φ170mm for 3.2m,

Max speed: 75r/min for 1.6m , 85r/min for 3.2m

Motor:90kw for 1.6m , 132kw for 3.2m

Fuction: Automatic heat , melt and extrude the PP materials

The role of spinneret is to transform viscous flow of polymer melt or solution into small section with special section, and solidify through solidified medium, such as air or solidification bath. It is used for the uniform exit of the tow.

 

Name:Metering Pump
Brand:HHM
Original:China
Supply volume:200cc for 1.6m, 200ccx2 for 3.2m

Rotate speed:5~35r/min

Max Pressure:35MPa

Temperature:≤330℃

Fuction: meter PP melt liquid

 

 

Name: Material Auto-Feeder

Brand:HHM

Original:China

Feeding capacity: 500kg/h for 1.6m , 800kg/h for 3.2m

Delivering distance:12m

Material:stainless steel

Fuction: Automatic sucking the PP materils to the non woven fabric making machine

 

 

 

Workflow:

 

PP raw material→Melting and extrusion→filter→metering→spinning→flame spray+flame spray(mect blow)→spinning→Net laying→Calendering→Winding,Slitting

 

 

Projet image in customer side

 

Our service

 

Pre-Sales Service

HH employees have special sense of responsibility and an excellent team spirit,therefore machinery complies to the highest

standard in nonwoven industry creating by with individual outstanding components. Supported by modern technology A.L designed for

custom-built machinery and machinery offers an optimum solution for all customer requirements.

 

After-Sales Service

HH supports our customers service 24 hours A day,7 days work ,Any inquiry could be replied within 1 hour pre-sales and
after-sales. We Believe hat only :Best Quality Machine With Innovative Ideas and Excellent After-sale Service:"shall meet your
special requirement"

 

parking & delivery

 

Machine nude packing , wooden case is optional , case packing , ecletric parts carton box or wooden case packaged , other machines nue packaging wrapping with PE film keep cargo safe.

 

 

 

FAQ:

 

 

 

1. Q : Are you a factory or trading company ?

A : We are established in 2009 , has been in onwoven industry for more than ten years .

2. Q: Do you have technical support?

A: yes , we will provide on-site installation service.

3 Q : How does your factory do regarding quality control ?

A: Quality is the most important princFAQiple . we always attach great importane to quality controlling from the very beginnging to the very end , our factory has passed CE and ISO certification .

4 Q :How long is you machine’s warrant period .

A : bascily one year warranty , long time service support .