Strong Tension textile Fabric SSMMS SMMS Spunbonded Meltblown Production Line Equipment

 

 

 

S Model (Packaging , Agricultural Cover )

Working width	Fabric	Consumption	Annual output/Year
1600mm	9-250G/㎡	130KW	1800T
2400mm	9-250G/㎡	180KW	2200T
3200mm	9-250G/㎡	200KW	3300T
4000mm	9-250G/㎡	300KW	4400T
4800mm	9-250G/㎡	400KW	5100T

 

SS Model ( Baby Diaper ,Medical Products )

Working width	Fabric	Consumption	Annual output/Year
1600mm	9-120G/㎡	200KW	3700T
2400mm	9-120G/㎡	2500KW	5100T
3200mm	9-120G/㎡	200KW	6600T
4000mm	9-120G/㎡	300KW	8800T
4800mm	9-120G/㎡	450KW	10000T

 

SMS/SMMS/SSMS/SSMMS Model(Filtration Material, Baby Diaper ,Medical Products)

Working width	Fabric	Consumption	Annual output/Year
1600mm	15-250G/㎡	400KW	3200T
2400mm	15-250G/㎡	600KW	5100T
3200mm	15-250G/㎡	800KW	7000T
4000mm	15-250G/㎡	1000KW	8700T
4800mm	15-250G/㎡	1200KW	10500T

 

Parts of spunbonded nonwoven fabric production line:

 

Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter

 

Spunbonded process and technical flow chart:

Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product

 

Parts of Melt blown nonwoven fabric production line:

 

Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter

 

Melt blown process and technical flow chart:

 

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product

 

 

 

 

Core component of non wovne system 

 

Meltblown die head assembly

maximum temperature: 300.;

Max.output:200kg/h;

Heating zone:8tod;

Perforated length:3,350mm;

HPI:40;

1 Sets L/D=10; Number of holes:5.276;

Capillary diameter:0.3mm;

Capillary length:3,600mm;

 

 

Oil Heating Furnace

The heat-conducting oil furnace is mainly used for heating, melting, spinning, thermosetting polymerization, finishing of fabric, extension and drying equipment. The working temperature can be controlled accurately

 

Name: Material Auto-Feeder

Feeding capacity: 300Kg/h for 3.2m,

Motor Power: 1.1KW

The vacuum suction machine forms a negative pressure air flow under vacuum. Under the action of this airflow, the transported material is transported to the other container through the suction pipeline instantaneously. As a result of the vacuum condition, the material will not leak into the surrounding environment and prevent dust pollution even if the pipe leakage occurs. It is a device used to adsorb raw materials.

 

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

 

 

Spinneret

The role of spinneret is to transform viscous flow of polymer melt or solution into small section with special section, and solidify through solidified medium, such as air or solidification bath. It is used for the uniform exit of the tow.

 

 

Vacuum calcinator

 

The latest chemical fiber component, filter core cleaning equipment. It is suitable for the ordinary spinneret used for polyester, polyamide and polypropylene fiber."

 

 

up stretching

The stretching device including up stretching and down stretching unit, the function is drawing spinning, flaments into web forming by air.

 

 lower strenting 

Make the tow even more uniform before entering the netting machine

 

 

Web forming machine , Its function is to use negative pressure to collect fiber and continuously carry forward, so as to obtain continuous fiber network. The device is composed of a direct current transmission device and a frame, a transmission net curtain and a supporting air suction device. It belongs to the tow mobile device.

 

 

Automatic Winding Machine

Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA

Automatic Slitting Machine

Speed:600-800 M/Minute; Min. Slitting width:80mm; Max. Rolling size:1500mm diameter; Auto tensile control:online; Auto meter counting:online; Original:CHINA;

 

High precisely CNC center hold machining parts beyond customer request

 

 

 

Exhibition with customer 

 

 

 

Shipping and packaging

 

Main machine parts will be packed with wooden cases.Electrical parts will be packed with plastic and then packed into wooden cases.For the steel structure they will be packed in bulk into containers

 

 

 

 

How to start the Nonwoven fabric manufacturing business ?

 

All potential buyers should check below factors if you want to produce nonwoven fabrics .

• Enough project investment : This nonwoven fabric machine cost ＄200000 to ＄5000000 Ave.
• Workshop space for nonwoven fabric machine 200 -500 ㎡,space length 30 meter , width 10 -20 meter , height 11 meter
• Nonwoven fabric machine operation team 4 - 6 workers
• Polypropylene raw material and additives 5 tons each day .
• Stable electricity supply system 380 V.

FAQ

 1. Are you factory or trading company?

Actually we are manufacturer with our own factory , have the right to export and import product authorized by government.

 

2. Can you do OEM .

Yes of course .we can produce the product an per you request.

 

3. Can I get sample from your company? Should I pay the express fee?

If we have the sample in stock ,it will be free. If you want a customized sample ,we can renegotiate the cost. About the express fee , please offer a freight collected account and pay for the express by you side. After confirming you order ,the samples freight will be deducted from you order’s total cost.

 

4. what can I do if machine stop work?

You can email us ,call us or video call we let our engineer checking what is the problem is, if the spare parts or something broken in the warranty time, we offer free.

 

5. what is your after service?

We offer customer a lifetime service.