PP Spunbond Meltblown Composite Non Woven Fabric Production Line Non Woven Equipment

Advantage:

1. New production process of Raffin, positive pressure ultra-high speed airflow

2. The production line adopts "slit suction and pull" technology

3. Siemens Electrical Control system

4. Hot pressing roller adopts heat conduction oil circulation heating, ceramic roller surface polishing, G4. The dynamic balance correction of level 5 was carried out

5. Lower air supply, horizontal air supply function, internal lifting adjustment

6. It can be equipped with high-speed slitting machine, storage guide rail and electric hoist

7. The number of S and M systems that can be optionally turned off or on

HH non-woven series PP spunbond nonwovens production line with polypropylene particles as raw material, online production of PP spunbond nonwovens or melt-blown nonwovens.

1) This production line is an automatic PP nonwovens production machine, which starts from pp feeding, heating, extrusion, filtering, spinning, filament drawing, embossing, winding and cutting.

2) The production line is automatic PP nonwovens production machine, using intelligent programming control, using high quality PLC control system, the whole machine is simple to operate, convenient maintenance.

3) The production line adopts Piovan/AEC gravity PP feeder and other well-known components/equipment; Maag spinning pump; Enka spinneret; Custer embossing calender; Carrier cooling system and Siemens motor /PLC etc...

Medical non-woven SMMS, using 100% polypropylene slices as raw material, non-toxic, no fiber shedding, effective sterilization rate is high; Good uniformity of cloth, full, can effectively improve product quality. SMMMS can replace pure cotton fabric, feel soft, delicate, excellent skin-friendly. Spunbond layer is composed of continuous filament and has good breaking strength and elongation. The melt-blown layer is composed of continuous ultrafine fiber, which has a good barrier effect on moisture, bacteria and dust. High water pressure resistance, good air permeability, acid resistance, alkali resistance. Suitable for high and low temperature sterilization methods; Disposable, no need to recycle and clean; Meet the requirements of environmental protection, easy to degrade or burn; Effectively prevent hospital cross infection, reduce the hidden cost of treatment, improve the infection control rate; No repeated use damage consumption; No washing cost; Stored under qualified conditions, the sterile period can be up to 180 days.

 

 

smms non woven fabric character

 

G/m2	17	30	60
MD N/5 cm	>23	>40	>81
CD N/5 cm	>11	>22	>45
MD Elongation％	>30	>30	>30
CD Elongation％	>30	>30	>30
Hydro-static pressure	>110	>200	>300

 

1600 SMMS Model

Effective Width	1600mm
Weight Range	9 - 100 g / ㎡
Out put daily	7 - 12 ton
Machine speed	≦ 50 m / min
Transformer	≈ 1500 KVA
Power Consumption	1700º - 1900 º / Ton
Machine Size	55 *20 * 12 M

 

Product application

Material	PP chip	Weight range	10-150 g/m2
Model	HHM-1.6SMMS/HHM-2.4SMMS HHM-3.2SMMS/HHM-4.0SMMS/HHM-4.8SMMS	Fabric usage	Medical applicant,shopping bag , packing Operation suit,face mask, baby diaper.etc

 

 

Technical Parameters

Model	HHM-1.6 SMMS	HHM-2.4SMMS	HHM-3.2SMMS	HHM-4.0SMMS	HHM-4.8SMMS
Effective width	1.6M	2.4M	3.2M	4.0M	4.8M
Weight range	10-100g/m2	10-100g/m2	10-100g/m2	10-100g/m2	10-100g/m2
Out put per day	7-12Ton	10-18Ton	14-24Ton	17-30Ton	21-36Ton
Machine speed	≦400/min	≦400/min	≦400/min	≦400/min	≦400/min
Transformer capacity	≦1500KVA	≦1600KVA	≦2200KVA	≦25000KVA	≦2630KVA
Power consumption	1400º-2000º/Ton	1400º-2000º/Ton	1400º-2000º/Ton	1400º-2000º/Ton	1400º-2000º/Ton
Machine Size(L*W*H)	45m*18m*12m	45m-22m*12m	45m*25m*12m	45m*28m*12m	45m*31m*12m

 

Parts of spunbonded nonwoven fabric production line:

 

Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter

 

Spunbonded process and technical flow chart:

 

Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product

 

Parts of Melt blown nonwoven fabric production line:

 

Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter

 

Melt blown process and technical flow chart:

 

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product

Main parts of non woven system

 

 

The role of spinneret is to transform viscous flow of polymer melt or solution into small section with special section, and solidify through solidified medium, such as air or solidification bath. It is used for the uniform exit of the tow.

 

 

Two cooling blower for each other pressure gauges, pressure switches, air channel transfer baffles, air oil and water filter separators, cooling fan control cabinet and so on. Two cooling fans share a control cabinet to automatically control the start and stop of the two typhoon machines. The cooling wind can be taken directly from the air or from the outlet of the fan.

 

Control the pressure oil temperature of oil pressure system, stabilize oil temperature and oil pressure, prolong oil use time, improve the efficiency of mechanical lubrication and reduce wear. Freeze dry air to guarantee the quality of the product.

 

Meltblown die head assembly

maximum temperature: 300.;

Max.output:200kg/h;

Heating zone:8tod;

Perforated length:3,350mm;

HPI:40;

1 Sets L/D=10; Number of holes:5.276;

Capillary diameter:0.3mm;

Capillary length:3,600mm;

 

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

 

 

Spinning Box uses hot oil for heating and insulation in cycle with reasonable structure, attractive appearance and low power consumption. It also charaterizes that the thickness of the fiber is uniform and the feeling of monofilament is fine without brokrn and rough warp, etc.

 

.Auto Winder

Machin

The main function is to wrap the hot rolled fabric into a certain volume."

 

Slitter&Cutter

The main function for a large package of cloth cutting according to customer specifications, to meet the customer's length, width, volume weight requirements.

 

Precisely CNC center hold machining part beyond customer request

 

 

 

 

Exhibition Show with customer 

 

 

 

 

 

1. Why choose us?

We are a high-tech enterprise integrating production, processing, sales and after-sales, with a complete and scientific quality management system.We infiltrate each other with unique creative solutions and super technical capabilities, presenting a unique and tailor-made solutions that perfectly suitable for you.

 

2. How can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment;

 

3.What can you buy from us?

Spunbond meltblown fabric making manchine line , S SS SSS SMS SMMS SSMMS ,effective width from 1600mm to 4800 mm and non wove machine parts , more over we also have own fabric factory can supply kinds of fabric ,for detail pls contact us .